3000 Automated Foam Shaper

hot wire foam shaper
3000 with 24″ Diameter Column Base

The 3000 Automated Foam Shaper cuts column caps and bases, standard arches, and it is truly a unique machine because of its abilities to also carve irregular curves. Planters, bowls and ‘S’-shaped curves can be made on this machine. The Automated Foam Shaper is a high output production machine. Foam shaping in 3-D has never been easier, or more complete.

The shaper is a terrific machine, I love that thing! We use it everyday for arches, bases, caps, circles, bowls, and all kinds of stuff.

- Mark Spina, TabbyStone

Foam Shaper Features

Using precut foam blanks the 3000 Shaper carves profiles in turned or arced shapes

  • Column caps and bases
  • Tall arced profiles such as balcony surrounds or fountain pool coping up to 34″ tall
  • Arches up to 22″ wide at any radius
  • Ellipses and ‘S’ curves

See the Foam Shaper in Action

Click below to Download video of 3000 Shaper cutting Moorish Arch pieces

Window Trim

Hotwire Direct: Automated Foam Shaper for Expanded Polystyrene Polistireno Carving a Shape on an Arch
Cutting the arch profile
Hotwire Direct: Automated Foam Shaper for Expanded Polystyrene Polistireno Finished Installed Stucco Window Trim
Moorish Arches installed and finished

Example Foam Shapes

foam arch created with shaper
Arch
S curved moorish foam arch cut with shaper
“S” Curved Moorish Arch
foam elipse shape cut with shaper
Elipse

Column Cap and Base High Output Technique

Automated Foam Shaping Machine Cuts Column Caps and Bases in High Production Run
Start with a square foam core (cut out of cap/base where structural beam would be).
Automated Foam Shaping Machine Cuts Column Caps and Bases in High Production Run
Position each half on the square core and run through the hot wire. As the first one is going through the wire, place another half behind it ready to complete the cycle, and repeat this process to achieve the maximum productivity.
Automated Foam Shaping Machine Cuts Column Caps and Bases in High Production Run
Finished cut caps and bases are ready for the next step.